
Small Warehouse, Thinking Big
Comparing Classic Warehouse Management (WM), Task and Resource Management (TRM) and Extended Warehouse Management (EWM) in S/4HANA
📋 Classic Warehouse Management (WM) organises bins but can’t plan tasks in advance.
🧩 Adding Task and Resource Management (TRM) to classic WM is complex and needs maintenance.
🚦 Extended Warehouse Management (EWM) provides built-in planning, routing, and performance tracking tools.
📊 Good reporting helps managers improve efficiency, spotting issues early.
🌱 EWM suits growing warehouses, adapting easily as needs evolve.
Garry, the warehouse manager at InHouse Secure, sits down with Eugene, a SAP WM consultant, and Alicia, the project manager, for a blueprinting session. The warehouse is small, with about a dozen staff, but it’s busy and growing. The manager is a practical, down-to-earth person who knows every inch of the facility. He runs a tight ship and wants to make sure any new system will support his team’s day-to-day work without unnecessary fuss. Initially, everyone assumes that SAP’s classic Warehouse Management (WM) module will do just fine. After all, how complicated can a dozen-person operation be?
Is the Simple Option Enough?
At first, Garry is drawn to the simplicity of classic WM. It’s familiar and straightforward, handling bins and stock levels reliably. In the meeting, he casually asks, “We’re not a massive distribution centre, do we really need anything fancy?” It seems logical that a basic solution could cover receiving, putaways, and picking for their small team. Alicia nods – fewer moving parts often means fewer headaches. There’s a shared hope in the room that sticking to standard WM will keep things simple and easy for everyone.
But as they sip their tea and delve deeper into the warehouse processes, a nagging curiosity arises: can the basic setup handle the way this team actually works each day? Many warehouse managers have the habit of planning out tomorrow’s work at the end of each day. Garry wonders aloud if classic WM can help him assign tasks in advance. Eugene furrows his brow; classic WM wasn’t really built to schedule and assign tomorrow’s tasks ahead of time. Still, they make a note to check how far they can stretch the old system. After all, if it isn’t broken, why fix it?
The Real Needs Surface
As the discussion continues, Garry starts laying out the warehouse’s real requirements. It turns out this “simple” warehouse isn’t so simple after all. He explains that every afternoon he plans out who will do what the next day – you can’t just wing it when you have a small team and varying shifts. Tomorrow, Linda might be on leave and Bob might cover two roles, so tasks need reassigning. Without a system to support this, he’s juggling spreadsheets and sticky notes.
Key needs Garry highlights:
- Daily Task Planning: He wants to assign picking and put-away tasks a day ahead based on who’s scheduled to work. Each worker has different strengths and certifications (only two can drive the forklift, for example), so he can’t just create all tasks blindly. He needs to plan around people.
- Efficient Routing: In their current process, workers sometimes zig-zag through the aisles fetching items. It’s tiring and wastes time. He jokes that without better routing, his team will get more of a workout than they signed up for. The new system should guide pickers along an efficient path, so each route makes sense – no more running back and forth across the warehouse for one forgotten item.
- KPI Reporting: Being a data-driven kind of guy, Garry wants to track how many moves each person does and how long tasks take. Right now, it’s all manual tallies. He wants the system to automatically record key metrics like the number of picks per day per worker, how fast orders are fulfilled, and any bottlenecks. This isn’t about micromanaging – it’s about spotting where they can improve and giving credit when the team exceeds targets.
As these needs stack up, the initial idea of “basic WM will be enough” starts to crack. Classic WM can handle inventory storage and basic picking, but it doesn’t natively excel at forward-planning tasks or optimising travel paths.
Eugene points out that standard WM will sort pick lists by bin location, which helps a bit, but it won’t dynamically change routes or consider who is available to work. Reporting is mostly limited to inventory counts and simple lists. Getting detailed performance reports would require building something custom or adding extra tools. The manager sighs, realising that his wish list is a bit beyond what the out-of-the-box classic WM usually does.
Weighing the Options
With the real needs on the table, the project team starts exploring options. They see two main paths forward: try to stretch classic WM to cover the gaps (perhaps with an add-on), or step up to SAP’s more advanced Extended Warehouse Management (EWM) solution. Garry listens carefully, arms folded, as the consultant lays out the pros and cons of each approach.
Pushing Classic WM with TRM
One idea is to enhance classic WM with Task and Resource Management (TRM), an add-on that was designed to improve things like task assignment and routing within the classic WM system. TRM can allocate tasks to specific workers or equipment (like forklifts) and help direct efficient picking routes. This sounds promising – it’s exactly what the manager is asking for. He imagines his team’s handheld devices showing them the next pick in the optimal sequence, and it brings a hopeful smile.
However, Eugene warns that TRM isn’t a magic fix. It introduces a lot of configuration overhead. To get routing optimisation working, they’d need to map out the warehouse layout in detail: every aisle, bin, and turn likely needs coordinates or sequencing rules. It’s like giving the system a full GPS map of the warehouse. For a small team, setting up and maintaining that map might be more effort than it’s worth. The project manager raises an eyebrow and quips, “We might spend more time configuring the system than the workers will save running around.” Everyone chuckles, but the point is made. Classic WM plus TRM could technically do the job, but it would be bending an old tool to do new tricks. Garry, ever practical, is wary of going down that path. He pictures ending up with a complicated setup that few people know how to support. And every time the warehouse layout changes, it could cause a fresh headache.
Taking the Leap to EWM
The other option is to implement SAP Extended Warehouse Management (EWM), which is essentially SAP’s newer, feature-packed warehouse system. Initially, the manager was wary of EWM – he’s heard it’s for “big boys” with huge distribution centres and conveyor belts, not a modest warehouse like his. EWM comes with more complexity, sure, but as the consultant describes its capabilities, the manager’s reluctance starts to fade.
Out of the box, EWM can handle advanced task planning and routing. For example, Garry can create picking waves or batches for the next day, assign them to specific workers or groups, and the system will guide each person through their tasks in an efficient order. If Linda is off tomorrow, he can easily reallocate her tasks to Bob and Charlie in the system ahead of time. No need for last-minute scrambles or scribbling on paper. EWM’s routing is smart: it can be set up to direct workers through the warehouse in a logical path, reducing unnecessary travel. One worker joked, after seeing a demo, that using EWM was like having Sat-Nav for the warehouse – no more power-walking in circles for him.
When it comes to reporting, EWM shines here too. It has dashboards and monitors that show live and historical data on tasks. The manager would be able to pull up how many picks Jane did on Tuesday, or how long the average put-away takes, without breaking a sweat. The built-in labour management features can even compare actual performance against expected standards (if they choose to use that) – great for pinpointing training needs or celebrating team achievements. All of this comes as part of the package, no custom coding in sight.
Of course, EWM isn’t a light switch you just flick on. It requires more initial setup and training. The team would need to learn a new interface and processes. Alicia reminds everyone that the timeline would be longer and the project team might have to dig into more detailed design work. But crucially, this wouldn’t be forcing a square peg into a round hole – EWM is made for this kind of scenario. It’s built to handle complex requirements, even if you only use a slice of its full capability at first. And it leaves room to grow; if the warehouse scales up or automation is added later, EWM can accommodate that.
A Change for the Better
After weighing both options, Garry decides to take the plunge and go with EWM. It’s a bit of a leap for a small operation, but ultimately the team agrees it’s the better long-term fit.
Fast-forward a few months: the new system is in place, and the difference is noticeable.
Each afternoon, Garry now uses EWM’s planning tools to set up the next day’s work. He creates a wave of picking tasks for the morning shift and assigns it to the two workers who will be there. When those workers sign in on their handheld devices the next day, they see an organised list of tasks waiting for them. The system guides them aisle by aisle – no more criss-crossing the warehouse three times. One of the forklift drivers even jokes that he’s lost count of how many steps he’s not taking now, thanks to the optimised routes. Morale in the team has improved because everyone knows what they’re doing ahead of time, and they feel less rushed and frazzled during peak periods.
Garry, quietly competent as ever, now has the data to back up his hunches. If the team struggled on Wednesday, he can quickly pull up the report and see maybe there was an unusually high number of put-aways slowing things down. In their weekly meetings, he shares simple charts on how many orders were picked and how the team is performing against their goals. There’s a healthy bit of competition (in good fun) as the workers can see their personal bests, and it’s easy to identify who might need a hand or extra training on certain tasks. It’s not about surveillance – it’s about continuous improvement and transparency, and the team appreciates that.
Looking back, the manager is relieved they didn’t try to Frankenstein the old WM system with add-ons. The EWM implementation was an investment in time and effort, but it’s paying off. The warehouse runs more smoothly now, with fewer daily hiccups. As the manager walks through the aisles in the late afternoon, he’s not carrying a clipboard full of tomorrow’s picks scribbled in pencil – it’s all in the system, visible to those who need it. He’s still the same practical guy, just armed with a better tool. And maybe, just maybe, he’ll sleep a little easier tonight not worrying if tomorrow’s plan will hold up.
Why EWM Is Actually the Simpler Choice
Garry, Eugene and Alicia sat down to debate whether Classic WM, Classic WM + TRM, or EWM best fits their warehouse needs. They discussed pros and cons, leaving off with a big question: Which option truly simplifies our life?
Now, following the Fast Implementation Track (F.I.T.) approach, the team reconvenes to focus on the “Simplify” component. Despite initial appearances, they’re about to discover that SAP EWM – the supposedly “big” solution – is actually the simpler choice in the long run.
Revisiting the Quest for Simplicity
Warehouse Manager (Garry): “Alright, I’ve been thinking. Classic WM seemed simpler at first because it’s what we know. EWM felt like overkill. But you asked us to reconsider our real needs. So, let’s do that.”
SAP Consultant (Eugene): “Exactly. The F.I.T. methodology has us start with Simplify – not just in terms of software, but simplifying our future. Sometimes the simplest choice now isn’t the simplest long-term.”
Project Manager (Alicia): “Right. No one wants to implement a ‘simpler’ system today and then face headaches or a re-do in a couple of years. Let’s break down what we truly need from a warehouse system.”
They grab a whiteboard and start listing what “simple” really means for their warehouse operations.
Looking at Our Real Needs
Alicia: “For us, simple means it just works. We need to:
- Plan and assign tasks efficiently (who is doing what, when).
- Guide our team through optimal routes in the warehouse (no zig-zagging around).
- Get some basic performance tracking – how fast are tasks done, any bottlenecks, etc.
Classic WM can handle basic inventory and bin management, but Garry admits it lacks advanced task planning out-of-the-box. There’s no inherent concept of optimising picker paths or monitoring individual task performance.
Garry: “In Classic WM, a transfer order just tells someone to move stuff from A to B. It doesn’t tell which worker or the best route to take. We’d dispatch tasks manually or rely on experience.”
Eugene: “Right. Classic WM on its own won’t prioritise or break down tasks to that level. And performance tracking? Apart from some aggregate reports, it’s not really built for monitoring how each task is executed by whom.”
Alicia: “So basically, Classic WM might be too bare-bones for what we consider a smooth operation.”
They all nod, realizing that “simple now” (Classic WM alone) might become “oversimplified” once real work starts. But what about beefing up Classic WM with TRM?
Classic WM + TRM: Piling Complexity Onto Simplicity?
Eugene brings up Task and Resource Management (TRM), an add-on to Classic WM that was designed to fill these gaps. TRM can refine warehouse tasks, manage resources like forklifts, and optimise routes within a WM-managed warehouse (Migration of SAP WM and SAP TRM to SAP EWM | IGZ). It essentially adds a layer of intelligence on top of Classic WM:
Eugene: “Back in the day, SAP introduced TRM to do exactly what we’re talking about – break down transfer orders into smaller tasks, assign them to resources, and even handle route optimisation for forklifts (Migration of SAP WM and SAP TRM to SAP EWM | IGZ). On paper, that gives Classic WM some of the brains it’s missing.”
Garry: “Sounds good… so why haven’t I heard of many people using TRM?”
Eugene smiles wryly and points to the word “complexity” on the whiteboard.
Eugene: “Because TRM isn’t simple. It was notoriously complex to configure and use. It requires building a whole model of your warehouse layout (sites, nodes, distances) just to start optimising routes. It was a mini-project in itself. In our pilot tests, setting up TRM was a lot of trial-and-error.
Plus, TRM functionality overlaps with what EWM eventually offered more seamlessly. Honestly, many folks skipped TRM because it felt like bolting on a separate system. It solved some problems but introduced others – more things to maintain and fewer experts around to support it nowadays.”*
Alicia: “And we’re trying to simplify, not create a Frankensystem. If Classic WM needs an add-on module and a lot of tweaking to meet our needs, is it really simpler than just using EWM which has those features out-of-the-box?”
That question hangs in the air. Garry taps his pen, considering the implications.
Garry: “Hmm. So with Classic WM alone we don’t get task optimisation. With Classic+TRM we get it but at the cost of complexity and likely cost and time to implement.”
They realise that what appeared to be the “simple” route (Classic WM) either falls short or becomes not-so-simple when TRM is tacked on.
EWM: The All-in-One Solution (That Isn’t Overkill After All)
Now the conversation turns to Extended Warehouse Management (EWM). Initially viewed as the heavy-duty option meant for big warehouses, EWM actually was designed to scale to different sizes and requirements.
Eugene: “EWM was built with these advanced needs in mind from the start. It handles task and resource management inherently – the system can create warehouse tasks, group them into orders for workers, and direct those workers efficiently. It’s not an add-on; it’s part of the core design.”
Garry: “I always thought EWM might be too much for us. We’re a small operation, we don’t need all the bells and whistles.”
Eugene: “That’s a common myth. But EWM is scalable from small warehouses to large warehouses – it’s all about how you set it up (SCN : Blog List – SAP Extended Warehouse Management (SAP EWM)). If you have simpler processes, you simply don’t activate the extra stuff. Think of EWM like a Swiss Army knife. You might not use every tool on it, but it’s great to know they’re there if you need them later.”
He explains that with EWM they can start with a minimal configuration: basic storage areas, straightforward putaway and picking strategies, and simple RF (radio frequency) scanning processes. They don’t have to configure labour management or slotting or automation interfaces until the business actually grows into needing them.
Alicia: “So we can implement EWM in a lean way now. We get task assignments and routing from day one because that’s standard in EWM. And later, if we want to add, say, labour performance dashboards or even integrate a conveyor, we won’t hit a wall.”
Eugene: “Exactly. And there’s something to be said for using one integrated solution. One UI for the warehouse staff, one place to maintain master data, one system to troubleshoot. It can actually simplify IT landscape compared to having core WM plus separate TRM logic.”
The warehouse manager is warming up to the idea that EWM might not be the monster he imagined. In fact, by not needing a separate module for resource management, it could be less of a headache.
Garry: “I admit, not juggling an extra module sounds nice. And our users would just learn EWM’s mobile transactions, which are pretty modern, instead of the old LM transactions and then something else for TRM.”
They all can see the picture: EWM covers the needs (task planning, optimised work execution, basic performance tracking through its workload monitor or optionallabourr management) without bolting on extra components. It’s a bigger system, true, but they’d only use the parts they need.
Future-Proofing: Classic WM and TRM on SAP’s Chopping Block
One more realisation hits the team – even if Classic WM (with or without TRM) could be made to work now, what about tomorrow? They recall that SAP has been steering customers towards EWM for the future. In fact, Classic WM and TRM are essentially outdated in SAP’s roadmap.
Eugene: “Remember, SAP isn’t investing in Classic WM anymore. Support for the old Warehouse Management module officially ends eventually (Migration of SAP WM and SAP TRM to SAP EWM | IGZ). They’ve allowed a stop-gap in S/4HANA called Stock Room Management for basic warehousing, but that’s just a holdover with even fewer features, and it’s also on borrowed time (Migration of SAP WM and SAP TRM to SAP EWM | IGZ).
And TRM? That one didn’t even make it to S/4HANA. There’s no successor for TRM in the new platform, which means no future updates or support (Migration of SAP WM and SAP TRM to SAP EWM | IGZ). It’s discontinued.”
Alicia: “So if we chose Classic WM now, we’d be implementing something that’s already marked end-of-life. We’d likely have to migrate to EWM or another solution in a few years regardless. That’s a project we’d prefer to avoid.”
Garry: “That’d be the opposite of simplification – implementing twice!”
They laugh, but it’s true. Betting on a dead-end technology would complicate their future. In contrast, EWM is the go-forward solution from SAP (SAP Warehousing: A Comparison of EWM and SRM – PwC). It’s continually improved and supported, and will be around for the long haul. For a small warehouse, that means today’s investment in EWM keeps paying off and they won’t be forced into a costly reimplementation later.
Alicia: “Also, consider the talent and knowledge pool. More new professionals are learning EWM, and SAP’s training and community content is all about EWM now. Finding help for Classic WM or TRM will only get harder.”
The warehouse manager, who has been working with SAP systems for years, knows this is true. Fewer young consultants know the ins and outs of the old WM, and TRM is even rarer. If they stick with the old, they might end up isolated or paying premium for niche expertise. Simplicity also means access to support and resources.
The Simplest Path is a Future-Proof Path
After this candid discussion, the verdict is clear. What started as a debate ends in agreement – EWM is the only logical choice that truly aligns with Simplify. Not the simplistic choice, but the smart, streamlined one.
Garry: “I get it now. Simplification isn’t about choosing the system that looks simplest today. It’s choosing the one that stays simple as we grow. EWM will handle our needs now without workarounds, and it’ll save us from a major upheaval later.”
Eugene: “Exactly. By using EWM, we’re simplifying our future. No bolted-on fixes, no looming end-of-life migration, no missing functionality that forces manual work. Just one scalable system, configured to our size.”
Alicia: “And implementing EWM on the Fast Implementation Track means we’ll keep it lean. We focus on the processes we need, avoid over-engineering, and go live quickly. It’s faster to implement a solution that doesn’t require piecing together add-ons.”
The three of them share a moment of relief – the fog has lifted. What seemed like the “big” option turned out to be the straightest path to a simple, headache-free warehouse management setup. The project manager closes her notebook, summarizing the insight that emerged:
Alicia: “True simplification is picking the solution that eliminates future headaches, not just the one that looks easiest on day one. For us, that’s clearly EWM.”
They pack up the whiteboard markers, confident in their direction. With EWM on the table, they’ve embraced a strategy that’s not only fit for today but also fit for the future – the essence of making F.I.T. their purpose.
So, is your warehouse setup meeting your needs, or are you facing a similar fork in the road?
Here’s the detailed comparison table converted into clear paragraphs. This format suits a blog post and retains the original detailed content:
Resource Management (EWM Coverage: 100%)
In TRM, Resource Management handles master data for warehouse workers and equipment, tracking capabilities, qualifications, and current status. EWM matches these features completely. It defines “resources” similarly, grouping by resource types and assigning RF devices. Real-time tracking of resource status and activities is standard in EWM, providing visibility equal to or greater than TRM’s capabilities.
Request Management (EWM Coverage: 90%)
TRM Request Management controls when tasks are released for warehouse execution, merging requests and updating statuses. EWM closely mirrors this through warehouse request documents and controlled release mechanisms, such as waves. It effectively groups multiple tasks into executable units called warehouse orders. While EWM doesn’t have a separate module named “Request Management,” its existing delivery and wave features effectively achieve the same outcomes.
Task Management (EWM Coverage: 95%)
TRM dynamically creates warehouse tasks and optimally assigns them to resources, handling exceptions and task confirmations. EWM provides an equivalent solution through warehouse tasks and orders, assigning tasks via resource-specific queues. EWM handles exceptions through RF device exception codes, ensuring real-time task status updates. While slightly differing in approach to task optimisation, EWM achieves nearly identical functional outcomes.
Route Management (EWM Coverage: 85%)
TRM calculates optimal task execution routes, considering mandatory routing rules and resource-specific paths. EWM addresses these needs using bin coordinate-based travel distance calculations and “storage control,” enforcing task routes through intermediate stops. EWM does not dynamically re-sequence routes on-the-fly like TRM; instead, predefined sorting rules manage task sequencing. Though EWM’s dynamic recalculation differs, it achieves similar efficiencies.
Bin Management (EWM Coverage: 90%)
TRM uses a structured map with nodes, zones, and obstacles to facilitate routing and storage decisions. EWM achieves similar outcomes through its bin coordinate system, activity areas, and graphical warehouse layout tool. Although lacking explicit obstacle management, EWM effectively manages warehouse geography and routing requirements through bin structures and storage types.
Presentation Management (EWM Coverage: 100%)
TRM provides flexible task presentation tailored to various RF devices, decoupling business logic from screen layouts. EWM fully implements this through its RF framework, offering flexible screen management and customisable menu layouts. Device-agnostic logic ensures users experience tailored yet consistent interactions with warehouse processes.
TRM Monitor (EWM Coverage: 95%)
TRM Monitor gives real-time oversight of warehouse tasks and resource assignments, enabling drill-down navigation and task reassignment. EWM matches this through the Warehouse Monitor, a configurable real-time dashboard offering detailed visibility into warehouse activities. EWM adds interactive management options and graphical cockpit visualisations for additional insights, closely aligning with TRM functionality.
TRM Alert Monitor (EWM Coverage: 80%)
TRM’s dedicated Alert Monitor proactively highlights exceptions such as overdue tasks or resource problems, suggesting solutions directly. EWM doesn’t offer a single dedicated alert monitor but achieves similar functionality via Warehouse Monitor and integration with SAP’s alert notification framework. EWM users can configure thresholds and alerts, though additional setup is required compared to TRM’s predefined alerts.
Workload Handling (Rules & Balancing) (EWM Coverage: 95%)
TRM balances workload by splitting tasks and using planned versus actual effort comparisons. EWM implements similar workload handling through engineered labour standards and flexible task creation rules. It tracks planned versus actual task durations, enabling effective workload distribution and performance monitoring. Though EWM doesn’t require variance reason entries by default, overall it offers equivalent workload management features.
Workload Calculation (Planned Effort) (EWM Coverage: 100%)
TRM calculates expected task duration using standard time formulas based on operation types and storage conditions. EWM fully replicates this with Engineered Labour Standards (ELS), considering factors like product characteristics and bin distances. Its sophisticated calculations provide clear, quantifiable task durations, ensuring consistent workload planning just as TRM does.
RF Queue Management (EWM Coverage: 90%)
TRM organises warehouse tasks into logical queues, controlling task assignment and workload visibility using indicators like traffic lights. EWM uses warehouse queues and resource group sequencing to similarly structure task allocation. Although lacking visual traffic-light indicators, EWM allows supervisors to monitor workload per queue and ensures resources handle tasks within assigned areas effectively.
Rough Workload Estimate (EWM Coverage: 100%)
TRM’s rough workload estimate provides early labour forecasts based on expected warehouse activities. EWM matches this capability through Labour Management preprocessing, simulating upcoming workloads using engineered labour standards. Managers can anticipate labour requirements ahead of time, ensuring efficient workforce planning and resource allocation.
Warehouse Activity Monitor (EWM Coverage: 100%)
The Warehouse Activity Monitor in TRM periodically identifies critical issues like unconfirmed tasks or delayed deliveries. EWM integrates this functionality directly into its real-time Warehouse Monitor and Warehouse Cockpit, eliminating batch processes. It continuously highlights critical conditions and exceptions, providing immediate, actionable visibility equal to or greater than the legacy Warehouse Activity Monitor.
In summary, EWM effectively replicates or exceeds nearly all TRM functionalities, integrating comprehensive warehouse management tools into a single robust solution. This makes EWM a practical and future-proof choice for warehouses seeking efficient operations, even if initial complexity and configuration are higher.